Subaru Restoration: A Comprehensive Guide to Bringing Classic Subarus Back to Life

Restoring a classic Subaru is a journey into automotive history, craftsmanship, and passion. Whether you’re working on a vintage Subaru 360, a first-generation Subaru Leone, or the iconic Subaru Impreza WRX, the process of bringing these cars back to life is a rewarding endeavour that blends mechanical skill with a deep appreciation for the marque’s heritage.

Subaru, a division of the Japanese conglomerate Fuji Heavy Industries, has a rich history that dates back to the 1950s. The company’s first car, the Subaru 360, was introduced in 1958 and quickly became known for its affordability and practicality. Over the decades, Subaru gained a reputation for producing durable, reliable, and innovative vehicles, particularly with the introduction of their symmetrical all-wheel-drive system and the Boxer Beauty engine configuration.



Choosing the Right Subaru for Restoration

The first step in any restoration project is choosing the right car. This decision depends on several factors, including personal preference, the availability of parts, and the vehicle’s condition. Some popular models for restoration include the Subaru 360, which holds a special place in automotive history as Subaru’s first car, known for its compact size and unique design. The Subaru BRAT, or Bi-Drive Recreational All-Terrain Transporter, is a quirky and beloved model known for its ruggedness and versatility, making it a fun and rewarding restoration project. The Subaru Leone, particularly the early 1970s versions, is appreciated for its classic design and historical significance, perfect for those who love the look and feel of vintage cars. Lastly, the Subaru Impreza WRX, especially the first-generation models, has a dedicated following due to its rally heritage and performance capabilities, offering an exciting project for performance enthusiasts.

Assessing the Condition

Once you’ve chosen your Subaru, the next step is to assess its condition. This involves thoroughly inspecting the body, engine, transmission, suspension, and interior. Key areas to check include rust, dents, and any signs of previous repairs on the body. Rust is a common issue in older cars, especially in regions with harsh winters, so pay close attention to the wheel arches, floor pans, and undercarriage. For the engine, check for leaks, unusual noises, and signs of wear, and consider a compression test to determine its health. Inspect the transmission for smooth operation and any signs of slipping or grinding. Look for worn-out bushings, shocks, and struts in the suspension, as these components play a crucial role in the car’s handling and ride quality. Evaluate the condition of the seats, dashboard, and other interior components, as upholstery and trim can often be restored or replaced.

Planning the Restoration

Restoring a car is a significant undertaking that requires careful planning. Start by setting a realistic budget, factoring in the cost of parts, tools, labour, and any unexpected expenses. Establish a timeline for your project, keeping in mind that restorations can take months or even years to complete. Gather as much information as possible about your specific model, including service manuals, parts catalogues, and online forums. Networking with other Subaru enthusiasts can also be invaluable. Finding original or high-quality aftermarket parts is crucial, so explore specialized suppliers, junkyards, and online marketplaces for rare components.



The Restoration Process

Restoration typically involves several stages, including disassembly, repair, painting, reassembly, and final detailing. The disassembly process involves carefully taking apart the car, and labeling and cataloging each part. This step is crucial for ensuring that everything goes back together correctly. Take plenty of photos and notes to document the process. With the car disassembled you can begin repairing or replacing damaged components. Address rust, dents, and other body damage, which may involve welding, panel replacement, and other metalwork. Rebuild or replace the engine and transmission as needed, which can be one of the most challenging and rewarding aspects of the restoration. Overhaul the suspension and braking systems to ensure the car handles and stops safely. Restore or replace upholstery, dashboard components, and other interior elements, paying attention to details like stitching, trim, and hardware.

A high-quality paint job can transform the appearance of your Subaru. This process typically involves preparation, including sanding, priming, and masking the body to ensure a smooth, even surface. Apply multiple coats of paint and a clear coat to achieve a durable, glossy finish. Finally, buff and polish the paint to remove imperfections and achieve a mirror-like shine.

Maintenance and Care

A restored car requires ongoing maintenance to keep it in top condition. Regularly check and service key components, including the engine, transmission, brakes, and suspension. Keep the car clean and protected from the elements, and address any issues promptly to prevent them from becoming major problems.

Conclusion

Restoring a Subaru is a labour of love that requires patience, skill, and a deep appreciation for the brand’s heritage. Whether you’re bringing a Subaru 360 back to life or giving new life to a classic Impreza WRX, the process is a rewarding journey that connects you with automotive history and a community of fellow enthusiasts. With careful planning, attention to detail, and a passion for excellence, you can revive a piece of automotive history and enjoy the thrill of driving a beautifully restored Subaru.